Welding Metallurgy
(Sprache: Englisch)
Discover the extraordinary progress that welding metallurgy has experienced over the last two decades
Welding Metallurgy, 3rd Edition is the only complete compendium of recent, and not-so-recent, developments in the science and practice of welding...
Welding Metallurgy, 3rd Edition is the only complete compendium of recent, and not-so-recent, developments in the science and practice of welding...
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Produktinformationen zu „Welding Metallurgy “
Klappentext zu „Welding Metallurgy “
Discover the extraordinary progress that welding metallurgy has experienced over the last two decadesWelding Metallurgy, 3rd Edition is the only complete compendium of recent, and not-so-recent, developments in the science and practice of welding metallurgy. Written by Dr. Sindo Kou, this edition covers solid-state welding as well as fusion welding, which now also includes resistance spot welding. It restructures and expands sections on Fusion Zones and Heat-Affected Zones. The former now includes entirely new chapters on microsegregation, macrosegregation, ductility-dip cracking, and alloys resistant to creep, wear and corrosion, as well as a new section on ternary-alloy solidification. The latter now includes metallurgy of solid-state welding. Partially Melted Zones are expanded to include liquation and cracking in friction stir welding and resistance spot welding. New chapters on topics of high current interest are added, including additive manufacturing, dissimilar-metal joining, magnesium alloys, and high-entropy alloys and metal-matrix nanocomposites.
Dr. Kou provides the reader with hundreds of citations to papers and articles that will further enhance the reader's knowledge of this voluminous topic. Undergraduate students, graduate students, researchers and mechanical engineers will all benefit spectacularly from this comprehensive resource.
The new edition includes new theories/methods of Kou and coworkers regarding:
· Predicting the effect of filler metals on liquation cracking
· An index and analytical equations for predicting susceptibility to solidification cracking
· A test for susceptibility to solidification cracking and filler-metal effect
· Liquid-metal quenching during welding
· Mechanisms of resistance of stainless steels to solidification cracking and ductility-dip cracking
· Mechanisms of macrosegregation
· Mechanisms of spatter of aluminum and magnesium
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filler metals,
· Liquation and cracking in dissimilar-metal friction stir welding,
· Flow-induced deformation and oscillation of weld-pool surface and ripple formation
· Multicomponent/multiphase diffusion bondingDr. Kou's Welding Metallurgy has been used the world over as an indispensable resource for students, researchers, and engineers alike. This new Third Edition is no exception.
· Liquation and cracking in dissimilar-metal friction stir welding,
· Flow-induced deformation and oscillation of weld-pool surface and ripple formation
· Multicomponent/multiphase diffusion bondingDr. Kou's Welding Metallurgy has been used the world over as an indispensable resource for students, researchers, and engineers alike. This new Third Edition is no exception.
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Inhaltsverzeichnis zu „Welding Metallurgy “
Preface to Third Edition xxiPart I Introduction 1
1 Welding Processes 3
1.1 Overview 3
1.1.1 Fusion Welding Processes 3
1.1.1.1 Power Density of Heat Source 4
1.1.1.2 Welding Processes and Materials 5
1.1.1.3 Types of Joints and Welding Positions 7
1.1.2 Solid-State Welding Processes 8
1.2 Gas Welding 8
1.2.1 The Process 8
1.2.2 Three Types of Flames 9
1.2.2.1 Neutral Flame 9
1.2.2.2 Reducing Flame 9
1.2.2.3 Oxidizing Flame 9
1.2.3 Advantages and Disadvantages 10
1.3 Arc Welding 10
1.3.1 Shielded Metal Arc Welding 10
1.3.1.1 Functions of Electrode Covering 10
1.3.1.2 Advantages and Disadvantages 11
1.3.2 Gas-Tungsten Arc Welding 11
1.3.2.1 The Process 11
1.3.2.2 Polarity 12
1.3.2.3 Electrodes 13
1.3.2.4 Shielding Gases 13
1.3.2.5 Advantages and Disadvantages 13
1.3.3 Plasma Arc Welding 14
1.3.3.1 The Process 14
1.3.3.2 Arc Initiation 14
1.3.3.3 Keyholing 15
1.3.3.4 Advantages and Disadvantages 15
1.3.4 Gas-Metal Arc Welding 16
1.3.4.1 The Process 16
1.3.4.2 Shielding Gases 16
1.3.4.3 Modes of Metal Transfer 17
1.3.4.4 Advantages and Disadvantages 18
1.3.5 Flux-Cored Arc Welding 18
1.3.5.1 The Process 18
1.3.6 Submerged Arc Welding 19
1.3.6.1 The Process 19
1.3.6.2 Advantages and Disadvantages 20
1.3.7 Electroslag Welding 20
1.3.7.1 The Process 20
1.3.7.2 Advantages and Disadvantages 21
1.4 High-Energy-Beam Welding 21
1.4.1 Electron Beam Welding 21
1.4.1.1 The Process 21
1.4.1.2 Advantages and Disadvantages 23
1.4.2 Laser Beam Welding 24
1.4.2.1 The Process 24
1.4.2.2 Reflectivity 24
1.4.2.3 Shielding Gas
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25
1.4.2.4 Laser-Assisted Arc Welding 25
1.4.2.5 Advantages and Disadvantages 26
1.5 Resistance Spot Welding 26
1.6 Solid-State Welding 27
1.6.1 Friction Stir Welding 27
1.6.2 Friction Welding 29
1.6.3 Explosion and Magnetic-Pulse Welding 31
1.6.4 Diffusion Welding 31
Examples 32
References 33
Further Reading 34
Problems 35
2 Heat Flow in Welding 37
2.1 Heat Source 37
2.1.1 Heat Source Efficiency 37
2.1.1.1 Definition 37
2.1.1.2 Measurements 38
2.1.1.3 Heat Source Efficiencies in Various Welding Processes 41
2.1.2 Melting Efficiency 42
2.1.3 Power Density Distribution of Heat Source 43
2.1.3.1 Effect of Electrode Tip Angle 43
2.1.3.2 Measurements 43
2.2 Heat Flow During Welding 45
2.2.1 Response of Material to Welding Heat Source 45
2.2.2 Rosenthal's Equations 45
2.2.2.1 Rosenthal's Two-Dimensional Equation 46
2.2.2.2 Rosenthal's Three-Dimensional Equation 47
2.2.2.3 Step-by-Step Application of Rosenthal's Equations 48
2.2.3 Adams' Equations 49
2.3 Effect of Welding Conditions 49
2.4 Computer Simulation 52
2.5 Weld Thermal Simulator 53
2.5.1 The Equipment 53
2.5.2 Applications 54
2.5.3 Limitations 54
Examples 54
References 57
Further Reading 59
Problems 59
3 Fluid Flow in Welding 61
3.1 Fluid Flow in Arcs 61
3.1.1 Sharp Electrode 61
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1.4.2.4 Laser-Assisted Arc Welding 25
1.4.2.5 Advantages and Disadvantages 26
1.5 Resistance Spot Welding 26
1.6 Solid-State Welding 27
1.6.1 Friction Stir Welding 27
1.6.2 Friction Welding 29
1.6.3 Explosion and Magnetic-Pulse Welding 31
1.6.4 Diffusion Welding 31
Examples 32
References 33
Further Reading 34
Problems 35
2 Heat Flow in Welding 37
2.1 Heat Source 37
2.1.1 Heat Source Efficiency 37
2.1.1.1 Definition 37
2.1.1.2 Measurements 38
2.1.1.3 Heat Source Efficiencies in Various Welding Processes 41
2.1.2 Melting Efficiency 42
2.1.3 Power Density Distribution of Heat Source 43
2.1.3.1 Effect of Electrode Tip Angle 43
2.1.3.2 Measurements 43
2.2 Heat Flow During Welding 45
2.2.1 Response of Material to Welding Heat Source 45
2.2.2 Rosenthal's Equations 45
2.2.2.1 Rosenthal's Two-Dimensional Equation 46
2.2.2.2 Rosenthal's Three-Dimensional Equation 47
2.2.2.3 Step-by-Step Application of Rosenthal's Equations 48
2.2.3 Adams' Equations 49
2.3 Effect of Welding Conditions 49
2.4 Computer Simulation 52
2.5 Weld Thermal Simulator 53
2.5.1 The Equipment 53
2.5.2 Applications 54
2.5.3 Limitations 54
Examples 54
References 57
Further Reading 59
Problems 59
3 Fluid Flow in Welding 61
3.1 Fluid Flow in Arcs 61
3.1.1 Sharp Electrode 61
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Autoren-Porträt von Sindo Kou
Sindo Kou, PhD, is Professor and former Chair of the Department of Materials Science and Engineering at the University of Wisconsin. He graduated from MIT with a doctorate in metallurgy. He is a Fellow of American Welding Society and ASM International.He received the William Irrgang Memorial Award (2018), the Honorary Membership Award (2016), and the Comfort A. Adams Lecture Award (2012) from the American Welding Society (AWS); the Yoshiaki Arata Award (2017) from the International Institute of Welding (IIW); the Bruce Chalmers Award (2013) from The Minerals, Metals & Materials Society (TMS); the John Chipman Award (1980) from the Iron and Steel Society of AIME; and Chancellor's Award for Distinguished Teaching (1999) from the University of Wisconsin-Madison. His technical papers won the Warren F. Savage Memorial Award (4 times), Charles H. Jennings Memorial Award (4 times), William Spraragen Award (3 times), A.F. Davis Silver Medal Award, and James F. Lincoln Gold Medal of AWS; and the Magnesium Technology Best Paper Award of TMS.
Bibliographische Angaben
- Autor: Sindo Kou
- 2020, 3. Aufl., 688 Seiten, Maße: 20,9 x 26,3 cm, Gebunden, Englisch
- Verlag: Wiley & Sons
- ISBN-10: 1119524814
- ISBN-13: 9781119524816
Sprache:
Englisch
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