Welding Engineering
An Introduction
(Sprache: Englisch)
WELDING ENGINEERING The new edition of the popular welding engineering textbook includes brand-new topics, assignments, and review questions Welding Engineering: An Introduction provides a clear and accessible overview of the concepts, tools, materials, and...
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WELDING ENGINEERING The new edition of the popular welding engineering textbook includes brand-new topics, assignments, and review questions Welding Engineering: An Introduction provides a clear and accessible overview of the concepts, tools, materials, and methods of modern welding and joining technology. With emphasis on fundamental engineering principles, this comprehensive textbook offers easy-to-understand coverage of a wide range of key topics in welding engineering, from the basics of arc welding processes to welding metallurgy, design, and safety. Concise chapters offer numerous figures, tables, images, and recommended readings to promote reader comprehension of the material. Now in its second edition, the text contains fully revised content throughout, including entirely new sections on additive manufacturing and computational modeling of welds. Updated and expanded chapters address modern arc welding power supply technology, resistance, solid-state, and high energy density welding processes, weld inspection methods, codes and standards, welding of high strength steels, and more. This edition features simple yet effective end-of-chapter assignments that enhance students' learning and assist instructors in developing assessment questions for their course. The second edition of Welding Engineering: * Provides up-to-date coverage of rapidly growing techniques and technologies within the field * Features new assignments and true/false questions at the end of each chapter * Explains the essential concepts and principles necessary for more in-depth courses in welding, metallurgy, and design * Covers all the major welding processes used in manufacturing and fabrication Welding Engineering: An Introduction, Second Edition is an excellent textbook for undergraduate and graduate welding engineering courses taught within four-year engineering degree programs, and a valuable guide for engineers and professionals in the manufacturing industry who need to learn
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fundamental welding engineering concepts for their job roles.
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Inhaltsverzeichnis zu „Welding Engineering “
Preface xiii About the Companion Website xv 1 What Is Welding Engineering? 1 1.1 Introduction to Welding Processes 1 2 Arc Welding Processes 3 2.1 Fundamentals and Principles of Arc Welding 3 2.1.1 Fundamentals of an Electric Arc 5 2.1.2 Arc Voltage 6 2.1.3 Polarity 7 2.1.4 Heat Input 9 2.1.5 Welding Position 10 2.1.6 Filler Metals and Electrodes 11 2.1.7 Shielding 11 2.1.7.1 Gas Shielding 11 2.1.7.2 Flux Shielding 12 2.1.8 Weld Joints and Weld Types for Arc Welding 13 2.1.9 Primary Operating Variables in Arc Welding 14 2.1.9.1 Voltage 14 2.1.9.2 Current 14 2.1.9.3 Electrode Feed Rate/Wire Feed Speed 15 2.1.9.4 Welding Travel Speed 15 2.1.10 Metal Transfer Mode 16 2.1.11 Arc Blow 16 2.1.12 Common Arc Welding Defects and Discontinuities 17 2.2 Arc Welding Power Supplies 17 2.2.1 Transformers 18 2.2.2 Generators 18 2.2.3 Important Electrical Elements in Arc Welding Power Supplies 20 2.2.4 Volt-Ampere Characteristic of Arc Welding Power Supplies 23 2.2.5 Duty Cycle 26 2.2.6 Modern Advanced Arc Welding Power Supplies 27 2.3 Shielded Metal Arc Welding 30 2.4 Gas Tungsten Arc Welding 36 2.5 Plasma Arc Welding 44 2.6 Gas Metal Arc Welding 47 2.7 Flux Cored Arc Welding 55 2.8 Submerged Arc Welding 58 2.9 Other Arc Welding Processes 63 2.9.1 Electrogas Welding 63 2.9.2 Electroslag Welding 63 2.9.3 Arc Stud Welding 65 2.10 Test Your Knowledge 68 3 Resistance Welding Processes 69 3.1 Fundamentals and Principles of Resistance Welding Processes 69 3.1.1 Resistance and Resistivity 69 3.1.2 Current Range and Lobe Curves 72 3.1.3 Modern Equipment and Power Supplies 74 3.2 Resistance Spot Welding 75 3.3 Resistance Seam Welding 79 3.4 Resistance Projection Welding 81 3.5 High Frequency Welding 83 3.6 Flash Welding 85 3.7 Test Your Knowledge 88 4 Solid-State Welding Processes 91 4.1 Fundamentals and Principles of Solid-State Welding 91 4.1.1 Solid-State Welding Theory 91 4.1.2 Roll Bonding Theory 92 4.2 Friction Welding Processes 93 4.2.1 Inertia Friction Welding 94 4.2.2 Continuous
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Drive Friction Welding 96 4.2.3 Linear Friction Welding 97 4.2.4 Friction Stir Welding 98 4.3 Other Solid-State Welding Processes 101 4.3.1 Diffusion Welding 101 4.3.2 Explosion Welding 104 4.3.3 Ultrasonic Welding 106 4.4 Test Your Knowledge 110 5 High-Energy Density Welding Processes 111 5.1 Fundamentals and Principles of High-Energy Density Welding 111 5.1.1 Power Density 111 5.1.2 Keyhole Mode Welding 113 5.2 Laser Beam Welding 113 5.3 Electron Beam Welding 116 5.4 Test Your Knowledge 118 6 Other Approaches to Welding and Joining 121 6.1 Brazing and Soldering 121 6.2 Welding of Plastics 123 6.2.1 Hot Tool (Plate) Welding 124 6.2.2 Hot Gas Welding 125 6.2.3 Implant Induction Welding 126 6.2.4 Ultrasonic Welding 126 6.2.5 Vibration Welding 127 6.3 Adhesive Bonding 128 6.4 Novel and Hybrid Welding Processes 128 6.5 Additive Manufacturing 131 6.6 Oxyfuel Welding and Cutting 132 6.7 Other Cutting Processes 137 6.7.1 Plasma Cutting 137 6.7.2 Laser Beam Cutting 138 6.7.3 Air Carbon Arc Gouging 138 6.8 Test Your Knowledge 140 7 Design Considerations for Welding 141 7.1 Introduction to Welding Design 141 7.2 Mechanical Properties 141 7.2.1 Yield Strength 141 7.2.2 Tensile Strength 142 7.2.3 Ductility 142 7.2.4 Fatigue Strength 142 7.2.5 Toughness 142 7.2.6 Mechanical Properties--Effect of Temperature 144 7.3 Physical Properties 144 7.3.1 Thermal Conductivity 144 7.3.2 Melting Temperature 144 7.3.3 Coefficient of Thermal Expansion 145 7.3.4 Electrical Conductivity 145 7.4 Design Elements for Welded Connections 145 7.4.1 Joint and Weld Types 145 7.4.2 Joint and Weld Type Selection Considerations 148 7.4.3 Weld Joint Nomenclature--Groove Welds 150 7.4.4 Weld Joint Nomenclature--Fillet Welds 151 7.4.5 Welding Positions 151 7.5 Welding Symbols 154 7.6 Weld Sizing 159 7.7 Computational Modeling of Welds 162 7.8 Test Your Knowledge 164 8 Heat Flow, Residual Stress, and Distortion 165 8.1 Heat Flow 165 8.2 Fundamentals and Principles of Residual Stress and Distortion 169 8.3 Approaches to Minimizing or Eliminating Distortion 172 8.4 Test Your Knowledge 176 9 Welding Metallurgy 177 9.1 Introduction to Welding Metallurgy 177 9.2 The Fusion Zone 179 9.3 The Partially Melted Zone 180 9.4 The Heat-Affected Zone (HAZ) 182 9.5 Introduction to Phase Diagrams 183 9.6 Test Your Knowledge 186 10 Welding Metallurgy of Carbon Steels 187 10.1 Introduction to Steels 187 10.2 Steel Microstructures and the Iron-Iron Carbide Diagram 189 10.3 Continuous Cooling Transformation (CCT) Diagrams 193 10.4 Hardness and Hardenability 196 10.5 Hydrogen Cracking 198 10.6 Heat-Affected Zone Microstructures in Steel 200 10.7 Advanced High-Strength Steels 202 10.8 Test Your Knowledge 204 11 Welding Metallurgy of Stainless Steels 207 11.1 Introduction to Stainless Steels 207 11.2 Constitution Diagrams 208 11.3 Martensitic Stainless Steels 210 11.4 Ferritic Stainless Steels 211 11.5 Austenitic Stainless Steels 214 11.6 Duplex Stainless Steels 218 11.7 Precipitation-Hardening Stainless Steels 220 11.8 Test Your Knowledge 220 12 Welding Metallurgy of Nonferrous Alloys 223 12.1 Aluminum Alloys 223 12.2 Nickel-Based Alloys 227 12.3 Titanium Alloys 231 12.4 Copper Alloys 234 12.5 Magnesium Alloys 235 12.6 Test Your Knowledge 237 13 Weld Quality 239 13.1 Weld Discontinuities and Defects 239 13.2 Mechanical Testing of Weldments 240 13.2.1 Tensile Testing 240 13.2.2 Ductility Testing 241 13.2.3 Toughness Testing 243 13.2.4 Fatigue Testing 244 13.3 Nondestructive Testing 248 13.3.1 Visual Examination 249 13.3.2 Liquid Penetrant Testing 249 13.3.3 Magnetic Particle Testing 250 13.3.4 Radiographic Testing 252 13.3.5 Ultrasonic Testing 254 13.4 Introduction to Fractography 255 13.5 Test Your Knowledge 258 14 Codes, Standards, and Welding Qualification 259 14.1 Introduction to Standards 259 14.2 AWS D1.1--"Structural Welding Code--Steel" 265 14.2.1 Welding and Welder Qualification 265 14.2.2 Fabrication and Inspection 272 14.3 Test Your Knowledge 272 15 Safe Practices in Welding 275 15.1 Electrical Shock 275 15.2 Radiation 275 15.3 Burns 275 15.4 Smoke and Fumes 276 15.5 Welding in Confined Space 276 15.6 Fire and Explosion Danger 276 15.7 Compressed Gasses 276 15.8 Hazardous Materials 277 15.9 Test Your Knowledge 277 Index 279
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Autoren-Porträt von David H. Phillips
David H. Phillips is a Professor of Practice in the Welding Engineering program at The Ohio State University, USA. Dr. Phillips earned his PhD in Welding Engineering and, alongside the prior edition of this book, has co-authored the textbook Resistance Spot Welding: Fundamentals and Applications for the Automotive Industry. He is a licensed Professional Engineer (PE) in Welding Engineering, an International Welding Engineer (IWE), and a Certified Welding Inspector (CWI) with more than 20 years' experience in the field. Dr. Phillips is a recipient of both the Adams Memorial and the MacQuigg teaching excellence awards.
Bibliographische Angaben
- Autor: David H. Phillips
- 2023, 2. Aufl., 304 Seiten, Maße: 18,3 x 26 cm, Gebunden, Englisch
- Verlag: Wiley & Sons
- ISBN-10: 1119858720
- ISBN-13: 9781119858720
- Erscheinungsdatum: 02.04.2023
Sprache:
Englisch
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