Modern Manufacturing Processes
(Sprache: Englisch)
Focusing on mechanical-based advanced manufacturing process technologies for materials, Innovations in Manufacturing provides an in-depth understanding of fundamentals on a wide range of state-of-the-art materials manufacturing processes for upper...
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Focusing on mechanical-based advanced manufacturing process technologies for materials, Innovations in Manufacturing provides an in-depth understanding of fundamentals on a wide range of state-of-the-art materials manufacturing processes for upper undergraduates, graduate students, and researchers in materials and mechanical engineering. Developed by editors who are known for their solid, coherent presentations, the text covers a wide array of modern manufacturing topics, including advanced, emerging and innovative manufacturing process technologies such as laser-assisted manufacturing, rapid prototyping, thermal-assisted manufacturing, electromagnetic force forming, particulate-based manufacturing, micro-manufacturing, nano-manufacturing, and electronics manufacturing.
Klappentext zu „Modern Manufacturing Processes “
Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processesModern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today.
Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation.
* Offers a comprehensive overview of advanced materials manufacturing processes
* Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications
* Highly relevant for material scientists and engineers in industry
Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.
Inhaltsverzeichnis zu „Modern Manufacturing Processes “
Foreword xviiList of Contributors xix
Part I Advanced Forming Processes 1
1 Advances in Stamping 3
Ilyas Kacar and Fahrettin Ozturk
1.1 Introduction 3
References 13
2 Hydroforming 15
C Hartl
2.1 Introduction 15
2.2 Fundamentals 16
2.3 Process Development and Design 33
2.4 Hydroforming Systems 37
2.5 Concluding Remarks 39
References 40
3 Incremental Sheet Forming 47
Rogelio Perez-Santiago, Isabel Bagudanch, and Maria Luisa Garcia-Romeu
3.1 Incremental Sheet Forming: General Overview 47
3.2 ISF Variants 49
3.3 Process Cycle 51
3.4 Materials 52
3.5 Formability in ISF 52
3.6 ISF Process Parameters 55
3.7 Accuracy 55
3.8 Simulation 57
3.9 Future Trends in ISF 58
3.10 Case Study 59
3.11 Concluding Remarks 59
References 60
4 Powder Forming 65
Rahmi Unal
4.1 Introduction 65
4.2 Reasons for Using PM Route 67
4.3 Powder Production 69
4.4 Consolidation Techniques 73
4.5 Sintering 79
4.6 Powder Injection Molding (PIM) 82
4.7 Summary and Future Work 84
References 85
5 Injection Molding at Multiscales 89
Danyang Zhao, Minjie Wang, and Donggang Yao
5.1 Introduction 89
5.2 Overview of Injection Molding 91
5.3 Injection Molding of Precision Parts 105
5.4 Injection Molding of Thin Wall Parts 109
5.5 Injection Molding of Microstructured Parts 116
5.6 Injection Molding of Microparts 124
5.7 Simulation of Injection Molding 127
5.8 Summary and Outlook 131
References 132
6 Manufacturing Techniques of Bulk Metallic Glasses 137
Mustafa Bakkal, Umut Karaguzel, and Ali T. Kuzu
6.1 Introduction 137
6.2 Mechanical Properties and Usage of Bulk Metallic Glasses
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139
6.3 Rapid Quenching Methods 140
6.4 Water-Quenching Method 141
6.5 Arc Melting Drop/Suction Casting Method 142
6.6 High-Pressure Die Casting Method 143
6.7 Copper Mold Casting Method 144
6.8 Cap Casting Method 144
6.9 Centrifugal Casting Method 145
6.10 Metal Foaming Method 146
6.11 Concluding Remarks 147
References 147
7 Micromanufacturing 149
Omer N. Cora and Muammer Koc
7.1 Introduction 149
7.2 Classification of Micromanufacturing Processes 150
7.3 Micromanufacturing Processes 154
References 179
Part II Thermal and Energy-assisted Manufacturing Processes 185
8 Warm Stamping 187
Fahrettin Ozturk , Serkan Toros, and Ilyas Kacar
8.1 What is Stamping? 187
8.2 Benefits and Usage Areas of Warm Stamping 187
8.3 Warm Stamping and Recent Developments 188
8.4 Effects of Temperature on Strain Hardening for Warm Stamping 194
8.5 Interrelation of Temperature and Strain Rate 196
8.6 Effect of Temperature and Deformation on Elasticity Modulus 198
8.7 Effect of Temperature on Springback 201
8.8 Effect of Temperature on Forming Limit Diagrams (FLD) 204
8.9 Analyze Techniques on Formability at Warm Stamping 205
8.10 The Effects of Lubrication 215
8.11 Future Directions 215
References 216
9 Warm Hydroforming 219
Muammer Koc, Omer N. Cora, Huseyin S. Halkac1, and Mevlut Turkoz
9.1 Introduction 219
9.2 Warm Sheet Hydroforming 220
9.3 Warm Hydromechanical Deep Drawing
6.3 Rapid Quenching Methods 140
6.4 Water-Quenching Method 141
6.5 Arc Melting Drop/Suction Casting Method 142
6.6 High-Pressure Die Casting Method 143
6.7 Copper Mold Casting Method 144
6.8 Cap Casting Method 144
6.9 Centrifugal Casting Method 145
6.10 Metal Foaming Method 146
6.11 Concluding Remarks 147
References 147
7 Micromanufacturing 149
Omer N. Cora and Muammer Koc
7.1 Introduction 149
7.2 Classification of Micromanufacturing Processes 150
7.3 Micromanufacturing Processes 154
References 179
Part II Thermal and Energy-assisted Manufacturing Processes 185
8 Warm Stamping 187
Fahrettin Ozturk , Serkan Toros, and Ilyas Kacar
8.1 What is Stamping? 187
8.2 Benefits and Usage Areas of Warm Stamping 187
8.3 Warm Stamping and Recent Developments 188
8.4 Effects of Temperature on Strain Hardening for Warm Stamping 194
8.5 Interrelation of Temperature and Strain Rate 196
8.6 Effect of Temperature and Deformation on Elasticity Modulus 198
8.7 Effect of Temperature on Springback 201
8.8 Effect of Temperature on Forming Limit Diagrams (FLD) 204
8.9 Analyze Techniques on Formability at Warm Stamping 205
8.10 The Effects of Lubrication 215
8.11 Future Directions 215
References 216
9 Warm Hydroforming 219
Muammer Koc, Omer N. Cora, Huseyin S. Halkac1, and Mevlut Turkoz
9.1 Introduction 219
9.2 Warm Sheet Hydroforming 220
9.3 Warm Hydromechanical Deep Drawing
... weniger
Autoren-Porträt von Muammer Koc, Tugrul Özel
MUAMMER KOÇ, PHD, is Professor and Program Coordinator of Sustainable Development Division at College of Science and Engineering, Hamid bin Khalifa University, Qatar. His research interests include nano/micro-scale engineered surfaces, manufacturing system modeling, lightweight materials, product design and development, sustainable energy, and social and organizational efficiency.TU-RUL ÖZEL, PHD, is the Director of Manufacturing Automation Research Laboratory and Associate Professor in the Department of Industrial and Systems Engineering at Rutgers University, USA. His teaching and research interests include manufacturing processes, modeling and simulation, surface integrity, precision machining, metal additive manufacturing, and laser based materials processing.
Bibliographische Angaben
- Autoren: Muammer Koc , Tugrul Özel
- 2019, 1. Auflage, 544 Seiten, Maße: 25,9 cm, Gebunden, Englisch
- Herausgegeben: Muammer Koç, Tugrul Özel
- Verlag: Wiley & Sons
- ISBN-10: 1118071921
- ISBN-13: 9781118071922
Sprache:
Englisch
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