The Effect of MoS2 on Friction & Wear Behavior of PTFE Composites
(Sprache: Englisch)
The wear resistance of PTFE can be significantly improved by addition of suitable filler materials. Besides the type, the shape and size of the materials added also influence the tribological properties. In the past, research in this area has been confined...
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The wear resistance of PTFE can be significantly improved by addition of suitable filler materials. Besides the type, the shape and size of the materials added also influence the tribological properties. In the past, research in this area has been confined to the PTFE filled with conventional filler materials like glass fibers, graphite, carbon fibers, etc. However, with the growing demand for utilizing PTFE in a variety of applications, significant effort is needed towards developing the novel composite materials by adding one or more non-conventional filler materials possessing the potential of increasing the wear resistance. It is established that PTFE exhibits significantly low coefficient of friction when sliding against steels. The low coefficient of friction results from the ability of its extended chain linear molecules, - (CF2-CF2) n-, to form low shear strength films upon its surface and mating counter-faces during sliding. PTFE is extensively used for a wide variety of structural applications as in aerospace, automotive, earth moving, medical, electrical, electronics, computer and chemical industries. On account of its good combination of properties, these are used for producing a number of mechanical components such as gears, cams, wheels, brakes, clutches, bearings, gaskets, seals as well as wires, cables, textile fibers, electronic components, medical implants, surgical instruments etc.
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'Text sample:Chapter 3.1.4 Composites:
Composite materials (composites) are engineered materials made from two or more constituent materials with significantly different physical or chemical properties and which remain separate and distinct on a macroscopic level within the finished structure. Composites are widely used because overall properties of the composites are superior to those of the individual components.
There are two constituent materials of composite; matrix and reinforcement. The matrix material surrounds and supports the reinforcement materials by maintaining their relative positions. The reinforcements impart their special mechanical and physical properties to enhance the matrix properties. A synergism produces material properties unavailable from the individual constituent materials, while the wide variety of matrix and strengthening materials allows the designer of the product or structure to choose an optimum combination.
A variety of molding methods can be used according to the end-item design requirements and natures of the chosen matrix and reinforcement materials. Most commercially produced composites use a polymer matrix material often called as a resin solution. There are many different polymers like polyester, vinyl ester, epoxy, phenolic, polyimide, polyamide, polypropylene, PEEK, etc. are available. The reinforcement materials are often in the form of fibers but also commonly ground minerals. The strength of the product is greatly dependent on the percentage of fiber content.
A number of material-processing strategies have been used to improve the wear performance of polymers. This has prompted many researchers to cast the polymers with fibers/fillers. Considerable efforts are being made to extend the range of applications. Various researchers have studied the tribological behavior of FRPCs. Studies have been conducted with various shapes, sizes, types and compositions of fibers in a number of matrices. In general these materials
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exhibit lower wear and friction when compared to pure polymers. An understanding of the friction and wear mechanisms of FRPC's would promote the development of a new class of materials.
Use of inorganic fillers dispersed in polymeric composites is increasing. Fillers not only reduce the cost of the composites, but also meet performance requirements, which could not have been achieved by using reinforcement and resin ingredients alone. In order to obtain perfect friction and wear properties many researchers modified polymers using different fillers like Al2O3, ZnO, CuO, Pb3O4, ZrO2, TiO2, CuS, MoS2, Bronze, Brass, Glass fiber, Carbon, Rubber, Graphite, Oxide Particles, Carbide particles, etc. and even other polymer materials also.
Fiber reinforced polymers or FRPs include wood (comprising cellulose fibers in a lignin and hemicelluloses matrix), carbon-fiber reinforced plastic or CFRP, and glass reinforced plastic or GRP. If classified by matrix then there are thermoplastic composites, short fiber thermoplastics, long fiber thermoplastics or long fiber reinforced thermoplastics. There are numerous thermoset composites, but advanced systems usually incorporate aramid fiber and carbon fiber in an epoxy resin matrix.
Composites can also use metal fibers reinforcing other metals, called as metal matrix composites (MMC). Magnesium is often used in MMCs because it has similar mechanical properties as epoxy. Ceramic matrix composites include bone (hydroxyapatite reinforced with collagen fibers), Cermets (ceramic and metal) and concrete. Ceramic matrix composites are built primarily for toughness, not for strength. Chobham armor is a special composite used in military applications.
The thermoplastic composite materials can also be formulated with specific metal powders resulting in materials with a density range from 2 g/cc to 11 g/cc. These materials can be used in place of traditiona
Use of inorganic fillers dispersed in polymeric composites is increasing. Fillers not only reduce the cost of the composites, but also meet performance requirements, which could not have been achieved by using reinforcement and resin ingredients alone. In order to obtain perfect friction and wear properties many researchers modified polymers using different fillers like Al2O3, ZnO, CuO, Pb3O4, ZrO2, TiO2, CuS, MoS2, Bronze, Brass, Glass fiber, Carbon, Rubber, Graphite, Oxide Particles, Carbide particles, etc. and even other polymer materials also.
Fiber reinforced polymers or FRPs include wood (comprising cellulose fibers in a lignin and hemicelluloses matrix), carbon-fiber reinforced plastic or CFRP, and glass reinforced plastic or GRP. If classified by matrix then there are thermoplastic composites, short fiber thermoplastics, long fiber thermoplastics or long fiber reinforced thermoplastics. There are numerous thermoset composites, but advanced systems usually incorporate aramid fiber and carbon fiber in an epoxy resin matrix.
Composites can also use metal fibers reinforcing other metals, called as metal matrix composites (MMC). Magnesium is often used in MMCs because it has similar mechanical properties as epoxy. Ceramic matrix composites include bone (hydroxyapatite reinforced with collagen fibers), Cermets (ceramic and metal) and concrete. Ceramic matrix composites are built primarily for toughness, not for strength. Chobham armor is a special composite used in military applications.
The thermoplastic composite materials can also be formulated with specific metal powders resulting in materials with a density range from 2 g/cc to 11 g/cc. These materials can be used in place of traditiona
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Autoren-Porträt von Ashutosh Mokate, Siddhant Kale, Praveen Mali
Ashutosh Mokate completed his PG from PDVVP College of Engineering, Ahmednagar.For the last two years, he has worked with the G.H. Raisoni College of Engineering. In total, he has four years of teaching experience. For this work he would especially like to thank Dr. R.R. Navthar for his valuable guidance.
Bibliographische Angaben
- Autoren: Ashutosh Mokate , Siddhant Kale , Praveen Mali
- 2016, 64 Seiten, 13 Abbildungen, Maße: 15,5 x 22 cm, Kartoniert (TB), Englisch
- Verlag: Anchor Academic Publishing
- ISBN-10: 3960670257
- ISBN-13: 9783960670254
Sprache:
Englisch
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